Motorsport

Engineering performance for the fast lane

Motorsport

At AFD Systems, we bring aerospace-grade engineering precision to the world of motorsport, supporting low-volume, high-performance vehicle manufacturers and modifiers who demand innovation, reliability and speed in every component.

Our engineering and manufacturing expertise enables teams to design, validate and produce advanced components that enhance performance, reduce weight and improve efficiency, from prototype to production.

Supporting the motorsport industry

In an industry where milliseconds matter, AFD Systems helps customers stay ahead of the competition through precision engineering, advanced materials and rapid production capability.

AFD Systems provides turnkey support through:

Product Engineering
Additive Manufacturing
Innovative Tooling Solutions
3D Solutions

Our solutions cover new design, modification, repair and reverse engineering, supported by digital CAD modelling, structural analysis and full certification documentation, delivered as stand-alone services or as integrated, end-to-end packages.

Expertise you can trust

Our subject matter experts in design, structures and polymer additive manufacturing bring cross-sector insight from aerospace and defence into motorsport. This enables us to engineer lightweight, high-strength and aerodynamic components that perform under the most demanding conditions.

We are agile, reliable and flexible, operating with security, precision and performance at the forefront. Every project is supported by secure processes, certified systems and security-cleared professionals, ensuring total confidence from design through to delivery.

Our process and methodology

At AFD Systems, we apply a digital-first, design-led approach to engineering high-performance motorsport components.

Our process integrates:

Advanced 3D modelling, simulation and validation
Additive manufacturing for agile prototyping and production
Certified inspection and quality management systems
Close collaboration between design, analysis and manufacturing teams

This ensures every component is functionally verified, race-ready and production optimised, whether developing a new part or upgrading an existing design.

About AFD Systems

AFD Systems is a market-leading advanced engineering and manufacturing business, trusted by global aerospace and UK defence organisations.

With over 600 successfully completed engineering projects across 70 fixed-wing and rotary platforms, UAVs, drones and land systems, AFD delivers robust and technically-advanced solutions that drive the industry forward.

Headquartered in cutting-edge engineering facilities in North West England, AFD Systems is committed to engineering excellence, continuous improvement and a purpose to address complex challenges that contribute to a safer, more secure world.

Why choose AFD Systems?

AFD Systems acts as a seamless extension of client teams, combining advanced digital manufacturing technologies with deep engineering insight to accelerate project outcomes. Clients choose AFD Systems for:

Agile and efficient delivery
Reliable, trusted collaboration
High-quality, repeatable output
On-time, on-budget performance

our approach

Our approach is guided by a consistent set of values that ensures every project aligns with our clients’ mission goals:

CUSTOMER-CENTRIC | From beginning to end
INTEGRITY | In all that we do
INNOVATION | To remain in front
ONE TEAM | Making us stronger together

Standards and accreditations

AFD Systems is fully accredited and certified to deliver additive manufacturing solutions across a range of tightly controlled sectors. Our operations adhere to the following standards:

Related Case Studies

With 600+ projects across 70 platforms including fixed-wing, rotary, UAVs, drones and land systems, AFD delivers advanced solutions that drive industries forward.