Medical

Engineering precision transforming medical innovation

Engineering precision

AFD Systems applies its advanced aerospace-grade engineering and additive manufacturing expertise to the medical sector

AFD Systems applies its advanced aerospace-grade engineering and additive manufacturing expertise to the medical sector, supporting organisations that demand precision, reliability and innovation in every component.

We support medical device manufacturers, research organisations and specialist product developers, delivering engineered solutions that accelerate innovation, ensure regulatory compliance and improve patient outcomes.

Supporting the medical technology industry

Medical technology is evolving rapidly and AFD Systems helps customers stay ahead of complex regulatory, manufacturing and supply chain challenges.

We provide engineering consultancy and production capability that helps clients develop, modify and certify medical equipment and components with complete confidence in quality and compliance.

AFD Systems provides turnkey support through:

Product Engineering
Additive Manufacturing
Innovative Tooling Solutions
3D Solutions

Our team offers new design, modifications, repairs and reverse engineering supported by digital CAD modelling, stress analysis and full certification documentation, all delivered as standalone services or integrated, turnkey packages.

Expertise you can trust

Our subject matter experts in design, structures and polymer additive manufacturing bring cross-sector insight from aerospace and defence to the medical industry, enabling the creation of lightweight, durable and ergonomic medical products.

We operate with safety, security and precision at the forefront, backed by secure systems, certified processes and security-cleared personnel.

Our process and methodology

At AFD Systems, we apply a digital-first, design-led approach to medical manufacturing and engineering.

Our process integrates:

Advanced 3D modelling, simulation and validation
Additive manufacturing for agile prototyping and production
Certified inspection and quality management systems
Close collaboration between design, analysis and manufacturing teams

This ensures every solution is functionally verified, regulatory ready and production optimised, whether developing innovative new solutions or upgrading existing ones.

Our competitive advantage lies in the combination of our design, analysis and certification support, all under one roof.

About AFD Systems

AFD Systems is a market-leading advanced engineering and manufacturing business, trusted by global aerospace and UK defence organisations.

With over 600 successfully completed engineering projects across 70 fixed-wing and rotary platforms, UAVs, drones and land systems, AFD delivers robust and technically-advanced solutions that drive the industry forward.

Headquartered in cutting-edge engineering facilities in North West England, AFD Systems is committed to engineering excellence, continuous improvement and a purpose to address complex challenges that contribute to a safer, more secure world.

Why choose AFD Systems?

AFD Systems acts as a seamless extension of client teams, combining advanced digital manufacturing technologies with deep engineering insight to accelerate project outcomes. Clients choose AFD Systems for:

Agile and efficient delivery
Reliable, trusted collaboration
High-quality, repeatable output
On-time, on-budget performance

our approach

Our approach is guided by a consistent set of values that ensures every project aligns with our clients’ mission goals:

CUSTOMER-CENTRIC | From beginning to end
INTEGRITY | In all that we do
INNOVATION | To remain in front
ONE TEAM | Making us stronger together

Standards and accreditations

AFD Systems is fully accredited and certified to deliver additive manufacturing solutions across a range of tightly controlled sectors. Our operations adhere to the following standards:

Related Case Studies

With 600+ projects across 70 platforms including fixed-wing, rotary, UAVs, drones and land systems, AFD delivers advanced solutions that drive industries forward.