3D Solutions

We’re industry leaders in advanced engineering, testing and certification expertise, trusted by global manufacturers.

Precision engineering

AFD Systems delivers end-to-end 3D solutions that combine 3D-modelling, 3D scanning and 3D printing to accelerate design, validation and manufacture across the aerospace and defence sectors.

From reverse engineering and digital modelling through to rapid prototyping and production-grade polymer components, our integrated approach transforms data into high-value, physical outcomes, enabling customers to move seamlessly from concept to completion.

Advanced 3D technologies you can trust

Our 3D capabilities and systems span across our design and manufacturing teams, blending expertise in CAD modelling, laser scanning and polymer additive manufacturing to deliver fully integrated, high-quality results.

Our 3D Solutions capabilities:

3D-Modelling: We utilise industry-leading CAD platforms, including CATIA, SolidWorks, Siemens NX and Fusion 360, to create or refine detailed 3D models. Our engineers can reverse engineer scanned data into useable geometry or design new components from scratch, ready for prototyping, fit checks or production.
3D-Scanning: Using hand-held laser scanning technology, we accurately capture surface geometry for inspection, reverse engineering or aircraft surveys. Our scanning capability allows us to record fine detail on small components or large assemblies with exceptional precision, ensuring complete digital traceability and dimensional accuracy.
3D-Printing: We operate a range of polymer additive manufacturing systems, including Stratasys Fortus, Markforged FDM and Formlabs resin printers, alongside desktop systems for agile prototyping. This enables the production of high-quality polymer parts using a wide range of materials, each selected for specific mechanical or environmental performance.

We also provide Design for Additive Manufacturing (DfAM) training, helping customers understand material options, certification pathways and the engineering advantages of additive manufacturing.

Our process and methodology

We combine highly skilled design and manufacturing engineers with subject matter experts to deliver optimised 3D models and parts for our customers.

Our solutions are created using advanced digital toolsets, underpinned by expertise in Design for Additive Manufacturing, scanning and printing across a range of additive manufacturing technologies.

This seamless process ensures:

Fast, precise digital capture and reverse engineering
Agile, iterative design and validation
Lightweight, high-integrity polymer components
Certified, production-ready parts

About AFD Systems

AFD Systems is a market-leading advanced engineering and manufacturing business, trusted by global aerospace and UK defence organisations.

With over 600 successfully completed engineering projects across 70 fixed-wing and rotary platforms, UAVs, drones and land systems, AFD delivers robust and technically-advanced solutions that drive the industry forward.

Headquartered in cutting-edge engineering facilities in North West England, AFD Systems is committed to engineering excellence, continuous improvement and a purpose to address complex challenges that contribute to a safer, more secure world.

Why choose AFD Systems?

AFD Systems acts as a seamless extension of client teams, combining advanced digital manufacturing technologies with deep engineering insight to accelerate project outcomes. Clients choose AFD Systems for:

Agile and efficient delivery
Reliable, trusted collaboration
High-quality, repeatable output
On-time, on-budget performance

our approach

Our approach is guided by a consistent set of values that ensures every project aligns with our clients’ mission goals:

CUSTOMER-CENTRIC | From beginning to end
INTEGRITY | In all that we do
INNOVATION | To remain in front
ONE TEAM | Making us stronger together

Standards and accreditations

AFD Systems is fully accredited and certified to deliver additive manufacturing solutions across a range of tightly controlled sectors. Our operations adhere to the following standards:

Related Case Studies

With 600+ projects across 70 platforms including fixed-wing, rotary, UAVs, drones and land systems, AFD delivers advanced solutions that drive industries forward.

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AIRBUS H135 Human External Cargo Load Carrying System

Medical Case study

A third case study

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Case Study Example

It was important for Eirtech to create an optimum design team for this high-profile project and involving AFD from the out-set was a ‘no brainer’ for such a complex structural installation. They impressed from start to finish!

Keith McKercher
Director of Engineering, Eirtech Aviation Services

Sectors

In the primary sectors, we provide engineering solutions for new design, modifications, repairs and reverse engineering for major airlines, special mission platform operators, military fleets, and VIP customers.

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We are available, ready and waiting to help customers solve complex engineering problems, across an array of specialised sectors.

Our teams of experts are here to help you deliver optimal solutions, designs and products.

Who we are

What we do

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We’re industry leaders in advanced engineering, testing and certification expertise, trusted by global manufacturers.

AFD Systems delivers end-to-end 3D solutions that combine 3D-modelling, 3D scanning and 3D printing to accelerate design, validation and manufacture across the aerospace and defence sectors.

Advanced 3D technologies you can trust

Our process and methodology

AFD Systems is a market-leading advanced engineering and manufacturing business, trusted by global aerospace and UK defence organisations.

AFD Systems acts as a seamless extension of client teams, combining advanced digital manufacturing technologies with deep engineering insight to accelerate project outcomes. Clients choose AFD Systems for:

Our approach is guided by a consistent set of values that ensures every project aligns with our clients’ mission goals:

AFD Systems is fully accredited and certified to deliver additive manufacturing solutions across a range of tightly controlled sectors. Our operations adhere to the following standards:

Related Case Studies

Sectors

Start your project

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